Mould design & DFM
Every enquiry starts with a design-for-manufacture review: gating and cooling laid out in Moldflow, tolerances agreed against your drawing, and a tooling plan costed before a single block is cut.
Capabilities
What we can make, and what we can hold
A tool room and a moulding floor under one roof in Batu Kawan — from a DFM sketch to validated, high-cavitation production.
What we run
A tool room and a moulding floor, under one roof
Tool room
CNC milling, sinker & wire EDM, jig grinding and full spotting presses for tools up to 6 tonnes.
Injection moulding
48 presses from 50 to 850 tonne, all with robots, gravimetric dosing and cavity-pressure monitoring.
Insert & overmoulding
Vertical and shuttle cells for brass inserts, stampings and two-shot soft-touch parts.
Cleanroom moulding
An ISO Class 8 (100,000) bay for medical and optical components, gowned and particle-counted.
Finishing & assembly
Pad printing, ultrasonic welding, leak testing and kitted sub-assembly, done in-house.
How a job runs
From frozen design to first shipment
01
Enquiry & DFM
Send the drawing, resin and annual volume. We return a DFM note, a tooling quote and a lead time, usually within three working days.
02
Tooling & T1 samples
The mould is cut and assembled in our tool room, then sampled. You get T1 parts with a full dimensional report.
03
Validation & PPAP
Process windows are set and locked, capability is proven, and we submit ISIR or full PPAP to your requirement.
04
Production & delivery
Scheduled runs with in-line checks, then kitted, labelled and shipped — ex-works, DAP or into your VMI bins.
The plant, in plain numbers
22
years moulding
Family-owned since 2003, Batu Kawan
48
injection presses
50–850 tonne, all robot-served
190M
parts a year
Across 60+ active production tools
±0.02
mm repeatability
Verified on CMM and vision
18
export markets
ASEAN, EU, North America, Japan
Have a part to quote?
Send us a drawing and a volume. We'll send back a plan.
A quote covers the tool, the part price at your volume, the lead time and the DFM changes we'd recommend. No obligation, and your files stay under NDA.